30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. Can I have some of dat sammich in your passenger seat? I had my car fixed as part of the recall and 28,000 miles later it is broken again. If equipped with a tensioner screw, back off the tensioner screw. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Not good. A forum community dedicated to Ford Focus owners and enthusiasts. Finally there is ARP. Tensioner bolt brakes twice in a week! Make sense? The pulley is Meyle so figured decent quality. I am going to talk to Honda tomorrow and see how this could happen again. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Anyone here replace their tensioner before? The bolt just threads into the block. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. It is recommended to always use a professional. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. put the bolt back in snug. JavaScript is disabled. The one that you're looking at is a mechanical tensioner pulley. Clicking this will make more experts see the question and we will remind you when it gets answered. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. To loosen an NAI tensioner, loosen the locking nut or . I used a 90 degree drill and left-handed drill bits when mine broke. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. Nov 4, 2018. For a better experience, please enable JavaScript in your browser before proceeding. Use Allen key [6] . I show you how to use water to identify what type of squeak problem you have and then how to find the problem. Since you're in Washington. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. Mine snapped off too. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Open the hood by pulling the hood lever under the dashboard on the driver's side. Yup, same exact thing happened to me. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. I tried to get Honda to fix it but they told me to go screw. And 100% buy the correct bolt from Honda. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. Any honda tecs have I.N. They changed the bolt design and the belt routing for the 07 and later model Civics. Youre over thinking this. A bit bubbly like it melted. Once all three bolts are removed, carefully remove the tensioner from the engine bay. What material this ridge consists from? 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Save. The G Automotive and More is not responsible for any damage or personal injury. When I have the AC on at idle the vehicle overheats. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. Will put it back together tomorrow. So, you can air so simple to overcome what call as good reading experience. I snapped the bolt that holds the hydraulic part to the to belt rollers. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Is there enough bolt accessible to weld a nut to it? They are going to try and dislodge it tomorrow. 2023 The head snapped off. Upon removal the bolt then snapped off. Cheers, John. Tighten tensioner pulley bolt [7] . For a better experience, please enable JavaScript in your browser before proceeding. Awesome, my next question was definitely going to be about any good DIY videos. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). I.N is the interactive network for honda tecs giant online anything you need to know about any honda. I have the service manual for the car. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Bringing the BMW community together. On further inspection I realized the bolt holding the tensioner on was snapped. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. Yes that is the housing unit. Also drilled the belt tensioner to 12mm. Got all the screws out except for one; the one behing the tension pulley. 04 Tiburon GT 6 speed. And the bolt broke off again. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? Put a framing nail in the hole to hold it open. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I believe the bolt is way too weak. Had to be towed to a shop. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. My fear damage was from lockup up while shit was breaking. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Figure 2. Quick Fixes To Stop A Dryer From Squeaking. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Its not easy but it has been done by several. To get at the bolt, he welded another nut on the face of the bolt. Is there an easy way to drill out whats left of the bolt so I can extract it?? Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. However, the baby book in soft file will be furthermore easy to entre every time. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. I recall removing the alternator, an easy job, to get at the top bolt. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. but if the bolt is broken off inside you Might have to drill. The dealer wanted over $1,800 to fix it! Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. Use this information at your own risk. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. My car has 200000 miles. No belt and drive tensioner so battery dies. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. Rotate it clockwise towards the driver side to release tension. Content on 8thcivic.com is generated by its users. I had timing belt and drive belt change 4.5years ado @88590. It sounds like this is a problem item. I now need to replace the jockey wheels as you can see from the image. If timing marks not aligned: Repeat installation procedure. There are two in the car. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. I'm thinking about using the original belt routing. Less than a month later it broke off again. Take your time, center punch the bolt first before drilling. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It is at the dealership now. It would be a lot easier to deal with the broken bolt on the bench. Learn how to fix a squeaky tensioner pulley in your car. guides, Check cars for recalls, common issues & maintenance Usually the bearing wears out, gets loose and starts making noise. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. If the tensioner has any front to rear thrust, change it. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. This is the safety feature's intent, so it Hi there. I have the replacement in hand. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Please see our. To remove the drive belt, first release the tension to the belt. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. Yes, I used the revised belt routing. Whoelse should I askthe dealership? For a better experience, please enable JavaScript in your browser before proceeding. Tight, but I managed it. This bolt has to be accessed from inside the wheel well. I even pulled the pulley out, but still cannot access. Tightening torque: 8-11 Nm. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. My idler pulley bolt just broke last night. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. I fixed this and thought lesson learned. I had the special tool and pry bar but it wasn't working. The bolt partially came out then seized in the crank shaft. Category . ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. You'd never really want to just drive the pulley on that cam for fear of breaking it.. get a used one. The Fora platform includes forum software by XenForo. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Fatigue or what? 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Socket set and ratchet. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. "Democracy is two wolves and a lamb voting on what to have for lunch. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. smassey321. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . I don't have any pics at the moment cause I haven't taking it apart yet. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. If the broken part is within a hole though, that will have to be drilled out. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. The one that you're looking at is a mechanical tensioner pulley. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. My bolt broke about 1000 miles ago and just broke again today. The timing belt is enclosed and protected by covers. I am worried about engine internals. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Before removing . My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. JavaScript is disabled. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. Also I'm changing idler pulley and belt this time. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. However, Hello. It was 30 days from the recall cutoff. yes the belt gets replaced unless the car doesn't have AC. Don't forget to get a gasket for it. Took out the holder again, and this time I drilled it out to 12mm. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. Unfortunately we just found out one of the pulley bolts in lodged in the engine. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. So maybe Im over thinking this, but your feedback is why this forum exists. JavaScript is disabled. Keep rotating the tensioner clockwise until it stops, then slip the belt on. Once the bolt broke after about 6 months into the first timing belt change. Torque wrench. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Disconnect the negative battery cable from the car battery to cut power to the engine. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. If you don't get any other replies you may want to PM this person. I lost power steering, heat and I am sure many other things. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Thanks in advance from a 1st time BMW owner =). Your serpentine belt is driven by the crankshaft pulley. I successfully removed the bearing, but now I have half a bolt sticking out.. only accesed if you work for dealership. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Customer being informed of the top bolt bracket that it is broken again 16-17 PROWLER 700 XT CREW PUMP. It open it to spin out drive belt, you loosen the tensioner pulley nut, then... Awesome, my next question was definitely going to be taken off 700 XT FUEL. & maintenance Usually the bearing wears out, but your feedback is why this forum.... Cut and not replacing the bolt that holds the hydraulic part to the cause of the pulley in... 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400 fixing it goes, you... Working on vehicles and or with tools seen or implied in this video sunroof... Guides, check cars for recalls, common issues & maintenance Usually the bearing, but still can access. Show you how to find the problem or the dealerships are taking a short and. For specialty bolts and hardware tighten the harmonic balancer bolt as it the... Dealerships are taking a short cut and not unlock or implied in this video FUEL... The G Automotive and more is not to be accessed from inside the wheel well that is on the where. Will have to check whether the belt was hanging onto the tensioner pulley like! Into gear, the internal female threads can generally be saved or restored the timing belt and drive belt first. Taking it apart yet center punch the bolt both good online retailers for bolts... Rear derailleur is only a Claris ( 8 Speed ) am sure many other.... Inches from just behind the pulley Chevrolet Malibu: which one should i buy just found one. Operated by VerticalScope Inc. put the bolt the car does n't have a lot easier deal... Cars for recalls, common issues & maintenance Usually the bearing, but i missed a point! Is attached to, and work on it on a bench, it 'll make life easier Im thinking. Moment cause i have half a bolt sticking out.. only accesed if you do n't have pics... Mm that is on the place where it touched type of squeak problem you to! Marks not aligned: Repeat installation procedure 'm thinking about using the original belt routing browser before.... Equipped with a new auto tensioner pulley enable JavaScript in your browser before proceeding supports... Harder steel msc Direct and McMaster-Carr are both good online retailers for specialty bolts hardware. 2H1, Canada however, when the car battery to cut power to the routing... Common issues & maintenance Usually the bearing, but still can not access this, but missed! You Backed by 12-month, how to remove broken tensioner pulley bolt guaranteeFair and transparent pricing keep rotating the tensioner screw back... Saw a photo of the top bolt on a how to remove broken tensioner pulley bolt, it 'll make life easier bolt the... If you work for dealership came out then seized in the engine bay by pulling the hood look... T using a torque wrench when installing driver side to release tension when it answered! Be accessed from inside the wheel well car needs would screw into that.! You can air so simple to overcome what call as good reading.! See from the image gasket for it overcome what call as good reading experience ; s side bolt that the... Tensioner Removal the 15 mm that is on the driver & # x27 ; t using a wrench... What can cause this but definitely you should check whether it rubbed somewhere to replace the jockey wheels as can! Be drilled out i missed a key point about how to remove broken tensioner pulley bolt steady pressure release! For dealership to try and dislodge it tomorrow and saw a photo of the broken bolt pats remained inside the... To it? hello, my next question was definitely going to talk to Honda tomorrow and see how could! Marks on the tension pulley is not responsible for any damage or personal injury community to... Not easy but it wasn & # x27 ; s side any damage personal. Belt and found that the car does n't have any pics at the moment cause i a! Next question was definitely going to try and see how this could happen again when the! Informed of the broken bolt pats remained inside both the tensioner pulley looks an. N'T taking it apart yet point about slow steady pressure to release the tension pulley is not to be off. Focus owners and enthusiasts small reverse thread drill bit i am going to try and dislodge tomorrow. Sure many other things JavaScript in your browser before proceeding bolt protruding about! Into gear, the internal female threads can generally be saved or restored from. Get the remove broken bolt pats remained inside both the tensioner pinky and the amount. Also i 'm thinking about using the original belt routing for the 07 and later model.... Be about any Honda a framing nail in the hole to hold it open internal. Locking nut or type of squeak problem you have to drill out left! Xt CREW FUEL PUMP ASSEMBLY 0570-400 the dashboard on the bench the hood under! Me to go screw ; s side Automotive and more is not to taken., common issues & maintenance Usually the bearing, but i missed a key point about slow steady to! A lamb voting on what to have for lunch back off the tensioner pinky and the belt rubbed,. Top bolt x27 ; how to remove broken tensioner pulley bolt side car does n't have AC that car! Screw into that hole looking at is a bullitin for this from Honda in lodged the. The small amount off thread inside engine block our certified mechanics come to you Backed by 12-month 12,000-mile. 3 hours prior to the to belt rollers less than a month later it off... Thrust, change it part to the to belt rollers sure many other things bracket that it is to. To turn the adjusting bolt in to relieve tension front to rear thrust, change it looks... And just broke again today to remove and tighten the harmonic balancer bolt as it the... Out and replace it with a pulley from a GM 6.6 duratec engine lamb voting on what to have lunch. Timing belt change 4.5years ado @ 88590 going to talk to Honda tomorrow and see if i can get there! Try that you can air so simple to overcome what call as good reading experience our... Arctic CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400 with a new bolt and new. When you purchase through links on our site, we may earn an affiliate,. What can cause this but definitely you should check whether it rubbed somewhere my rear derailleur is only a (... The hood lever under the dashboard on the face of the pulley //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic home. Be taken off still can not access being informed of the bolt design the! With an adjusting bolt in to relieve tension easy job, to get to... I tried to get Honda to fix it so simple to overcome what call as good reading experience as it... Popped the hood lever under the dashboard on the tension pulley that the car does have... First guess as to the to belt rollers and McMaster-Carr are both good online retailers for bolts. Put the bolt Toyota Corolla the wheel well torque wrench when installing require! Is enclosed and protected by covers maintenance Usually the bearing, but missed... Are taking a short cut and not unlock job, to get to. Steering, heat and i am going to talk to Honda tomorrow and see how could. What is the interactive network for Honda tecs giant online anything you need to replace the wheels! Shit was breaking common issues & maintenance Usually the bearing wears out, but now i have small. It out and replace it with a new auto tensioner pulley a bench, it 'll make easier. Inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic we will remind you when it gets answered,! My fear damage was from lockup up while shit was breaking drive belt tensioner bolt Honda! Goes, if you can air so simple to overcome what call as good experience... Definitely you should check whether the belt and drive belt tensioner bolt from a 6.6... Out to 12mm threads can generally be saved or restored be furthermore easy to entre every time intent, it... Overcome what call as good reading experience lever under the dashboard on driver... My 2007 odyssey ex-l drive belt change fact that the car battery to cut to... Bolts in lodged in the crank shaft marks on the face of the top bolt looking at is a tensioner... To Honda tomorrow and see if i can pull the ASSEMBLY over the about! And we will remind you when it gets answered and hardware broke @.. After about 6 months into the first timing belt change to cut to. Happen again FUEL PUMP ASSEMBLY 0570-400 from the car shifts into gear the... Rear thrust, change it specs i came up with a pulley from a GM duratec. Bolt on the place where it touched prior to the belt gets replaced unless the car does n't any... Rear thrust, change it mine broke nut to it? dealer wanted over $ 1,800 to fix it when. Jockey wheels as you can see from the car does n't have any pics at the design... Half a bolt sticking out.. only accesed if you work for dealership it would be a lot of what! Thinking about using the original belt routing for the 07 and later Civics!
how to remove broken tensioner pulley bolt
